types of cutter used in cnc milling

CNC milling employs various types of cutters, each serving a unique purpose depending on the material being processed and the desired outcome. Understanding these different types can significantly enhance your machining efficiency and accuracy. Below is a detailed guide on types of cutter used in CNC milling, discussing their functions, applications, and operation methods.

The company is the world’s best types of cutter used in cnc milling supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Understanding Types of Cutter Used in CNC Milling

1. Flat End Mill

• Description: A flat end mill cutter has a flat tip that allows for creating flat surfaces and slots.
• How to Use: This cutter is ideal for general machining tasks. It can be used for face milling, contour milling, and slotting.
• Application Scene: Use a flat end mill when preparing a surface for further machining or engraving.

2. Ball End Mill

• Description: With a rounded tip, a ball end mill is designed for milling complex shapes and curves.
• How to Use: This type of cutter is well suited for three-dimensional milling tasks. It helps to achieve smooth, contoured surfaces.
• Application Scene: Utilize a ball end mill when creating molds, dies, or intricate custom parts that require a high level of detail.

3. Tapered End Mill

• Description: Tapered end mills feature a conical shape that allows for precise control over the depth of cut.
• How to Use: Ideal for creating angled cuts or slots, the tapered design is best used for more intricate designs.
• Application Scene: Employ tapered end mills in projects where precise angles are necessary, such as in the manufacture of jigs and fixtures.

4. Corner Radius End Mill

• Description: This cutter includes rounded corners which minimize chipping and improve tool life.
• How to Use: Used for milling corners and edges, it provides a stronger cut compared to flat edge tools.
• Application Scene: Apply corner radius end mills when machining components that require a smooth finish on their edges.

5. Roughing End Mill

• Description: A roughing end mill is designed for removing large amounts of material quickly and efficiently.
• How to Use: You can use these in initial machining stages to quickly remove material before finishing.
• Application Scene: Best suited for operations where speed and efficiency are prioritized, such as roughing operations in large castings.

6. Fly Cutter

• Description: Unlike conventional end mills, fly cutters hold a single cutting tool that swings around a rotating axis.
• How to Use: They are excellent for large surface area milling and can provide a smoother finish.
• Application Scene: Use fly cutters for large, flat surfaces that need a precise finish while maintaining adaptability for various sizes.

7. Staggered Tooth End Mill

• Description: This cutter has a unique tooth design that improves chip removal and reduces the load on each individual tooth.
• How to Use: Ideal for machining soft materials like aluminum and plastics, it helps in achieving better surface finishes.
• Application Scene: Utilize staggered tooth end mills when dealing with materials that produce a lot of chips, requiring effective clearance.

Conclusion

By understanding the various types of cutter used in CNC milling and their specific applications, you can select the right tool for your machining tasks. Choosing the appropriate cutter not only enhances efficiency but also improves the quality of the finished product. Whether you're focused on speed, detail, or precision, the right cutting tool can make all the difference in the success of your CNC milling operations.

Contact us to discuss your requirements of CNC Cutting Tools. Our experienced sales team can help you identify the options that best suit your needs.